Antimicrobial Plastics

Antimicrobial additives, masterbatches & compounds that reduce the growth of bacteria & mould

An antimicrobial additive is an active substance that is intended to destroy, deter, render harmless, or exert a controlling effect on any harmful organism by chemical or biological means. Antimicrobial additives are subject to many different global regulations such as European BPR, FDA & EPA that govern where and in what product types they can be used.

An antimicrobial masterbatch is a mixture of antimicrobial additives that are compounded into a suitable polymer carrier and formed into pellets. The resulting antimicrobial polymer masterbatch is then incorporated into the bulk polymer material by manufacturing processes such as extrusion or injection moulding, the resulting items should provide long term antimicrobial efficacy, often for the life of that item. 

Antimicrobial Plastics

Antimicrobial additives, masterbatches & compounds that reduce the growth of bacteria & mould

An antimicrobial additive is an active substance that is intended to destroy, deter, render harmless, or exert a controlling effect on any harmful organism by chemical or biological means. Antimicrobial additives are subject to many different global regulations such as European BPR, FDA & EPA that govern where and in what product types they can be used.

An antimicrobial masterbatch is a mixture of antimicrobial additives that are compounded into a suitable polymer carrier and formed into pellets. The resulting antimicrobial polymer masterbatch is then incorporated into the bulk polymer material by manufacturing processes such as extrusion or injection moulding, the resulting items should provide long term antimicrobial efficacy, often for the life of that item. 

Why choose an antimicrobial masterbatch solution from Radical?

With over twenty years experience in the antimicrobial sector and polymer modification, you can be confident that you are in safe hands.

We will work closely with you to deliver the best possible outcome, designed to suit your individual needs, delivering an effective, economical and regulatory compliant solution that doesn’t compromise your material’s properties.

Have a question? We are always happy to chat, so feel free to give us a call on +44(0)1495211400.

01.
Established, effective antimicrobial additives

We only use active substances from established suppliers, including inorganic actives based on silver (e.g. silver phosphate glass, silver chloride, silver zinc zeolite & silver nitrate) and organic actives including thiabendazole & quaternary ammonium compounds. 

02.
Twenty years of experience in antimicrobial polymer modification

Any additive can compromise the physical or aesthetic properties of your material. Our experience enables us to deliver solutions that avoid the unwanted side-effects of using antimicrobials polymer additives.

03.
Regulatory compliance

The active substances we choose for your application will have the necessary approvals, such as GB BPR, EU BPR & EPA.

04.
We make everything in-house

Every solution is tailored to your specific requirements. No generic, universal solutions here.

05.
Flexibility & speed of response

Bespoke solutions can be formulated and manufactured in hours, not days or weeks. With three in-house extrusion lines we can produce anything from 1kg of trial material to 1 tonne of antimicrobial masterbatch/compound per day.

06.
Ease of incorporating other properties

Since all of our antimicrobial polymer products are formulated and manufactured in-house, we can easily provide materials combining multiple additives or modifiers. If you need a bright blue, antimicrobial, x-ray detectable, anti-static polymer, we can provide it as a single masterbatch or compound.

Application examples

Medical & Healthcare

The importance of minimising contamination makes healthcare products like diagnostic equipment and examination lighting one of the most common areas in which antibacterial materials are used.

Article protection

Anti-mould additives are easily incorporated into moulded & extruded materials, such as window frames & car seats, significantly reducing the likelihood of mould growth that can often lead to a negative perception of your products.

Consumer products

Our Antimicrobial additives & materials can be utilised in a broad range of consumer products, whether to prevent the growth of microorganisms on a VR headset or eliminate odours in sports clothing or travel luggage, providing you with a simple means of adding a USP to your product range. 

Independent efficacy testing

We use leading laboratories in UK, Europe & Japan to rigorously test all formulations, ensuring confidence in performance.

Staphylococcus aureus

Up to

99.99%

in 24 hours

Escherichia coli

Up to

99.99%

in 24 hours

01.
ISO22196:2000 bacteria testing

Along with the older JIS  Z 2801 method, ISO22196 is the main test for determining antimicrobial efficacy of hard surfaces. Tests typically use Staphylococcus aureus and Escherichia coli, although materials can also be challenged with a broad range of other organisms, including Salmonella, Pseudomonas, Streptococcus, Klebsiella and Listeria.

02.
ASTM G21-15 mould testing

In most cases, our article protection solutions are required to combat the growth of mould, such as Cladosporidium, whereas for products used in healthcare environments it may be more relevant to test against Aspergillus or Penicillium. Tests are generally conducted over four weeks, but this can be extended to several months if appropriate.

03.
ISO21702:2019 virus & bacteriophage testing

While testing antimicrobial surfaces against viruses or bacteriophage is feasible, it is also important to consider the real world benefits and the implications of anti-viral claims on regulatory compliance. For most applications, it is difficult to see a genuine benefit and our work in this field is typically only for research and product development.

Anti-viral testing is expensive. Often, particularly for development purposes, virus surrogates are used, such as bacteriophage Phi6. This can notably reduce costs while providing a meaningful indication of the likely anti-viral performance.

Sars-CoV-2
Does Radical offer anti-viral solutions?

This is a hugely interesting topic that requires careful consideration.

Fundamentally, it is possible to modify a polymer so that the surface will deactivate viruses, including SARS-CoV-2. However, the mechanisms by which this occurs are debatable and there seems to be both a lack of understanding and a great deal of misinformation. Furthermore, in many countries the regulatory requirements for anti-viral claims make most applications cost prohibitive. 

For these reasons, Radical does not typically offer anti-viral solutions, although we are happy to assist with research & development in this field.

Bespoke product developments

Masterbatch and compound can be developed to suit specific requirements and applications.

A large proportion of our work is the development of custom solutions, often outside the scope of our standard product range. We relish a challenge, so feel free to test our capabilities..

01.
Research & development

With the on-site capabilities and facilities, Radical Materials are able to support small to large custom developments from lab scale all the way up to full production.

02.
Testing capabilities

A wide suite of test facilities are available to support developments.  These include mechanical tests as well as properties such as thermal conductivity and surface resistivity.

03.
Certification

A wide suite of test facilities are available to support developments.  These include mechanical tests as well as properties such as thermal conductivity and surface resistivity.

04.
Manufacturing

A continuing focus on new and novel technologies to bring advantages and progression to conductive polymers.

Frequently asked questions

Answers to a few of the questions we're most often asked, but if you would like us to elaborate or have a different question, please contact us for assistance.

Most plastics will support bacterial growth, which is undesirable or problematic in some products and applications.

By incorporating an antimicrobial, or biocide, into the plastic either by compounding or through the use of a masterbatch, the products subsequently made from the plastic will exhibit inherent antimicrobial properties.

Antimicrobial is a broad term encompassing materials that reduce the growth of microorganisms. Antibacterial & anti-mould are essentially more specific sub-sets of “antimicrobial” that target bacteria and mould respectively.

Typically, anti-mould materials are less effective against bacteria and antibacterial materials are less effective against mould, but through the careful selection of active substances for any given application it is possible to create materials that have the appropriate efficacy against both bacteria and mould.

Most polymers… including but not limited to polyamide (PA), polyethylene (PE), polypropylene (PP), acetal (POM), thermoplastic polyurethane (TPU), PVC, ABS, polycarbonate (PC), polyester (PET/PBT), PTFE, silicone, natural rubber, NBR and SBR.

Our materials are compatible with processing techniques including injection moulding, extrusion, calendaring & compression moulding

The mechanical properties of any polymer will invariably be affected by introducing additives. Our years of experience enables us to mitigate or eliminate any negative effects by modifying our materials to perfectly suit your specific needs. Where appropriate, we can actually improve the performance of a polymer while still delivering excellent antimicrobial properties.

It depends very much on the type of active substance, the material in which it is used and the nature of the application. In many instances, the treated material can remain antimicrobial for more than 10 years.

We can offer additives capable of delivering antiviral properties, but for most customers we believe the benefits are outweighed by the costs, particularly those associated with testing and regulatory compliance. That being said, we’re always happy to discuss options and we have collaborated on a number of antiviral research & development projects.

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